Copyright is owned by the Author of the thesis. Permission is given for a copy to be downloaded by an individual for the purpose of research and private study only. The thesis may not be reproduced elsewhere without the permission of the Author. -4, ETHANOLIC FERMENTATION OF D-XYLOSE AND PINE TIOOD HYDROLYZATE BY THE YEAST PachYsolen tannoohllus A thesls presented l-n pa:rtlaL fulftlnent of the :requi:rements for the degree of Doctor of PhLlosophy ln Blotechnology at I{as6ey Unlvenslty TZE SEN I|ONG t 984 lB.slnrcT This thesis reports a study of the ethanolic fermentation of D-xylose and wood hydrolyzate bo ethanol by the yeast pachysolen tannophilus with a view to developlng an effective ug,e of renewable hemi-cellurose hydrolysis products from Nry Zealand forest blomass residues. . Iniflal work briefly addressed the problsn of findlng a suitable yeast frcm natural habitats suitable for the fermentation. Soon after that work commenced literature reports suggested that prelimlnary conversl0n of pentoses by enzymatic means was a possibility. consequently, this aspect of converslon was considered and rejected. one reason for thls was that literature waa drawlng attention to the pentose f ermenting characteristics of paehysoren tannophilus. Laboratory scale studies demonstrated the yeast pachysolen fannophilus to be capable of ferrnenting the hexose and pentose sugars present in the hydrolyzate. The yeastrs specific growbh rate in the hydrolyzate could be lmprovect by neutrallzlng the lnhibibory substances with 2 8/I of anhydrous sodiun sulphite. Ethanol has an inhibitory effect on growth but can also be readily assimtlatecl by the yeast. Fermentation studles with gyration speeds of 50, 1OO and 2OO r.p.m. showed that oxygen was a crltical paramefer affectlng growth and elhanol produetion. Bateh fermentat,ion expertments were pursued to examine this oxygen phenonenon more closery. cell growth, substrate upfake rate and cultwe pH responded strongly to the suppry of oxygen. However, productlon of ethanol acecrnpanled cell growth only in Late rr exponentl alrr phase. Fermentatlon characterlstlcs were established under contlnuous culture at an aeratlon rate of 0.37 L/I.min and values obtalned were a.S follows; maxlmun specific growth rate, 0.046 h-1; blcrna.ss yierd, o.04 e/ei ethanol yleld, o.1T g/gi Ks varue, 13 e/L and Ki values, 0.5 e/L. A redox pobentlal controlled chemostat study revealed that steady-state culture poised at -50 mV exhlbited a 55fi lncreased ethanol concentration and Bf decreased xylitol concentraflon over the val.ue observed without redox conbrol. With a knowledge of D-xylase fermentatlon as established in these batch and chemostat experiments, it hraE possible to consider more detailed aspects of the fermentation which would be applicable to process develognent. Questions addressed lncluded which strain of Pachysolen'tannophilus should be used, whab quantlty of inoculum was necessary, what lnteractions existed between f ermentation variables. Statistically designed experiments were enployed to answer these questions. Empirical models so developed revealed that ethanoL yield has a tinear relationship with initial substrate concentration. These models have given some lnsight into how environmental factors affect the ethanolic ferrnentation by this yeast and have also indicated the optimal conditions required for an effective fermentabion of wood pent os es . These important fermentation process variables were established and are expected to be useful ln moving the process from laboratory scale as carried out here to a pilot plant scale of operations. The values established were temperature, 28o or loler; initlal mediun ptt for ethanol productlon, 5.6 to 5.8; substrate concentration used can be up to 80 g/l of pentoses; minimun inoculum densiLy, 5.5 g/I ey welght cells and NRRL Y-2461 was reccmmended as the best strain to achieve the fermentation. The pre-treabment of fhe prehydrolyzate by 2 g/L of anhydrous sodiun sulphite was hlghly desirable in order to enhance growth and fermentation rates. The research has shown thab Pachysolen tannophilus ls capable of fermenting pentose fractlon of wood hydrolyzate and that the optimal condltions for this fennenbatlon w111 lead to signiflcant utillzation of wood sugar. However, ln the completely mixed reactor systans used in these experiments, the ethanol yielcts obtalned were not as attractlve as those observed for hexose fenmentations under similar conditions. Thls, it ls felt, points to the greater difficulty the yeast experiences ln fenmentlng pentoses and lt also suggests the need to lnvestigate the value of other reactor formats at some future date. l- l- 17 December, 1984. This is to certify that the work on which the thesis, ETrIAnoLrc FERnENrNrroN aF tyxyhmg ,,;'tD prNE nlooD nnROLYZAfE Et frIE YEASE Pachgsolen tanaopbiJus, is based has not been accepted In whoLe or in part for any other degree or diploma and all the help and assistance received in the research on which the thesis is based, are fully acknowledged. Tze Wong. Candidate.Ph. D. ACrOr.mGEEttS I wish to acknowledge the following : my supervisors Dr. G.J. Manderson, Dp. V.F. Larsen and Dr. R.H. Archer for thelr kind supervislon and guidance. Dr.. J. Butcher, DF. K. Mackie and Dr. T.A. Clark, Forest Research Insti.tute for their advice and provlsion of the redox potential electrodes, the supply of acid hydrolyzate and prehydrolyzate and other materials and for the analyses of xylitol ln culture supernatants. Dr. I.F. Boag for advice on the statistical experimental desl gns . Mrs. D. Steward for analyzing the sugar, xyIitol. Mrs. K. Deverell for kind advice and asslstance during my visit to the Forest Research Institute, Rotorua. Mr. J.T. Alger, Mr, P. Shaw, Mr. D.W. Couling and Mr. M.Stevens for their assistanee in building and maintaining equignent and technlcal advice. Miss Fiona Choy for typing this fhesis. My wife, Kln , for her kind and moral support throughout entire coLlrse of study. - finally, to my family and many other people who the preparation of this thesls. bhe helped durlng This research was supported by a grant from the Nen Zealand Foresf Research Instltute, Rotorua, New Zealand as Contract Nunber 149 between the New Zealand Forest Service and Massey Unlverslty. This support is sincerel y aeknowledged. l-rl_ TABLE OF CONTENTS page ABSTRACT .... O 1 ACKI0WLEDGE}Tn{TS ....... 111 TABLE OF CONTENTS ..... . lv LISf OF FIGURES Xi LIST 0F TABLES ..... .......... . ......... ...... xvi ABBREVIATIONS AND SYMB0LS ..... ..... o.. xxi CHAPTER ONE : INTRODUCTION CHAPTER TWO : 2.'I INTRODUCTION REUIEII 0F LITERATURE aaaaa .aaaaaoaa.aaaa..aaaaaoaaaaaaaa 5 5 52.2 MICROBTAL PENTOSE CoNVERSTONS . .. .. .. ... .... .. o.. . o.. o.. . . . . 2.2.1 Bacterla ..... 2.2.2 MyCella1 Fungl .........o....r......o......r.....oo... 2.2.3 Yeasts a a a a r a. a a a aa a a a a a o o a aa 2.3 INDIRECT ALDOPENTOSE FERI"IH{TATION : ENZIME LINKED .... .. .... PENTUTOSE FERMENTATION 2.3.1 Conversion of D-xylose to D-xy1ulose ... o o.. o.. o..... . 1 4 2.3.2 D-Xylulose Fermentatlon o o. . o o. ... .. .. .... o.. .. .. .. . .. 1 6 2.3.3 Isomerlzatlon Llnked Fernentatlon ............o.o 17 2.4 DIRrcT ALDOPENTOSE FER'IENTATION ...................o.ooo.... 1-g 2.U.1 Uslng Naturally Occurrlng leasts ....oo.o............. 19 2.U.2 Uslng a Yeast Mutant o..o...... .o.....o.........o 20 7 I 10 14 l-v Page 202.\.3 Using Yeast Stralns Irnproved by Recomblnant DNA Methodology 2.5 BIOLOGY OF Pachysolen tannophilus 2.5.1 Morphological Descrtptlon of Pachysolen tannophllug ... 21 2.5.2 Reproductlon of Pachysolen tannophilus ..... ... .. 21 2.5.2.1 Asexual (Vegetablve) Reproducblon 21 2.5.2.2 Sexual Reproductlon (Ascus Formatlon) ... o.... 21 2.5.3 Pnylogenetic Relatlonshlp of Pachysolen tannophllus ... 22 with other Yeast Genera 2.6 GROWI}I AND FERMB'ITATION CHARACTERISTICS OF Pachysolen tannophi lus 2.6.1 Effects of pH on Growth and Ferurentatlon . ............ 23 2.6.2 Temperature Effects .. ..... ..... ...o... 23 2.6.3 Fermentatlon Substrates ... o,.....,........ o... o. o. r o. 24 2.6.U Aeratlon Effects .......... ..... 24 2.6.5 Inoculum Concentratlon . o ... ... ... ...... o.. ..... . 26 2.6.6 Effect of Inhlbltrs on Growth and Fermentatlon ..... . 26 2.6.6.1 Inhlbltory Substances ln Hydrolyzates .... o... 26 2.6.6.2 Ethanol Inhibltlon 27 CHAPTER THREE : MATERIALS AND METHODS 3 . 1 MATE RI ALS . . . . . . . . . . . . . . . . . . . . o . . . . . . . . . o . . . . . . o o . . . . . . . . . o . 3.1.1 Mlcroblologlcal Medla ............o......r....... 32 3.1 .2 Chromatographlc Materlals .. o. o....................... 32 3.1.3 GaSes ............... .......o....'............. 32 3.1.4 Chemlcals ............. o........... o. o................ 32 3.1 .ll .1 Sugars ................... o................... 32 3.1.4.2 Enzymes .. .... . ....... o. o... .... o. . ...... .. . .. 33 3.1.4.3 Other Chemlcals ....o..................o...... 33 3.1 .5 SOlvgnt . o. o............... r......................... . 33 3.1.6 Wood Hydrolyzate ...........o.............o........... 33 21 22 32 3.1 .7 Mlcro-organlsms 3. 1 .7.1 Bacterla 3.1 .7 .2 Yeasts a a a a a a a o a o a a o a a a a a r aa aa a a a aa a a a o a a a a a aa.aa aaaaa aaaa. aaaaaaaaa Used Page 36 36 36 3T 38 38 38 40 46 46 46 \T 47 49 49 49 49 50 CLEANING OF GLASSWARE 3T3.3 3.4 ANALYTICAL MET}IODS 3.5 ENZYME ASSAY o..o. ............................o........ 3.5.1 Preparatlon of Cell-Free Extract .o..............o.... 3.5.2 Enzyme ASSay . . o.. .. .. . . o...... ......... .. .. .. o ..... .. 3.5.3 Cystelne-Carbazole Test .o...o..............o...o.oo.. 3.5.4 Enzyme Unit .. o... o......... o.o...o............. o... o. 3.6 CULTURE GRoI{TH CONDTTToNS 3.6.1 Shakg - Flask Culture ..o.....o.......o....'.....r.... 3.6.2 Fermenter Culture ..... 3.6.2.1 Equlpurenb - Fernenters and Blectrodes Used . . . 3.tI.3 Analysis of Sugars 3.q.q Column Chromatography .....r......o.................o. 43 3,4.4.1 Ion Exchanger Chromatography .. r........... .. o 43 3.4.4.2 Gel Flltratlon ..................o....o.....'. ll3 3.ll .5 Gas Liquicl Chromatography ..... .......... o..,.... .... . 44 3.4.6 High Performance Ltquld Chromatography 3.U.7 Polyacrylamide Dlsc Gel Electrophoresis ......... q4 3.6.2.2 pH Measurement 3.6.2.3 Dissolved 0xygen Tenslon (DOT) Measurement ... 50 3,6.2.4 Redox Potentlal Measurement .................. 54 3.7 DISCUSSION 0F METHODS .o.......... o.....'............... r. o. 54 vi 4.1 Page CHAPTER FOUR : PRELIMINARY STUDIES 0F SCREENING FOn PE{TOSE FERMN'ITING ORGAI.II9IS AND ENZYME LINKED P Bi 11' IOSE FERI.IENTAT ION Part I : SCf,EEIIIF Fm XTIIISE FHIE|IIIG mGrf,MS .. . BT |EIIIE TRICNflT CT'LIUNE TEilIq'BS 4.1 .1 TNTRoDUCTToN .,. .. ..... . .. ...... 4.1.2 EXPERTMH{TAL METHoDS ...o...,..,.............. 4.1 .3 RESJLTS ..... It.1.3.1 Enrichment Cultures from Anaerobic Digestion ...... U.1 .3.2 Enrichment Cultures fron Decaytng Wood .....,. 4.1.3.3 Enrichnent Cultures from Garden Compost plus Sotl 4.1.4 DTSCUSSTON ..... ..... tl .1 .5 CONCLUSIONS . . o . .. . .. . . .. ... ...... o o o.. ... .. .. o.. o . o o.. . u.2 Par*, II : EtiZ[G-YElSf Sf,StElSi SIIIDIES 4.2.1 TNTRODUCTToN ..... 62 \.2.2 EXPERTMENTAL METIIODS .......,.. o... ....,.... . o.. . o...... . 62 U.2.2.1 Culture and Extractlon of D-xylose Isomerase . . 62 4.2.2.2 Enzyme Puriflcatlon o.... ....o...... 62 4.2.2.3 Enzyne Sbablllty ............o.. 64 U.2.3 RESULTS .. .... r..... o................. o. o. o. t o.. o... t.. U.2.3.1 Screenlng of D-xylose Isomerase Produclrt8 Organlsms. U.2.3.2 Extractlon of D-xylose Isomerase from . o.... Baclllus eoagulans NCIB 8870 U.2.3.3 Partlat Purlflcatlon of D-xylose Isonerase of ..... LactobacllIus fermenfum ATCC 9338 56 56 57 57 57 59 60 60 62 6q 6q 65 vl-l- Page \.2.3.4 Study of D-xylose Isomerase Actlvlty ln Hydrolyzate. 80 4.2.11 DTSCUSSTON U.2.5 CONCLUSIONS 5.ll DrscussroN 5.5 CONCLUSIONS aaaaa aaaaaaaaaaaaaaaaaaaaaaoaaaaaaaaoaaa a 81 82 .HAPTER FrvE ' :::;::il"::il'ff:-:"T::;;:":' Synthetlc Medium and Wood Hydrolyzate 5.1 INTRODUCTION . o... . o o. o................ o.... o...... o.. 5.2 EXPERIMENTAL MEf,HODS ............ o....... o..... o.. 5.2.1 Shake Flask Experimgnts ...........ooo................ 5.2.2 Ygast Cultures ...o.o,.o....o. ..... ........ 5.3 RESULTS .o......o..................... ........o...... 5.3.1 Screenlng of Yeasts for D-Xyloge Fermentabion. . . .. . . . 5.3.2 Effect of AgiLation Rates on CeIl Growth and Ethanol .. Production 5.3.3 Study of the Fermentatlon of Wood Sugars to Ethanol by Pachysolen tannoPhllus 5.3.4 Effect of Inoculum Slzes on Cell Growth, Fernentatlon . Tlme, Ethanol Productlon and Speciflc Growth Rate 5.3.5 Effect of Oxygen Supply ln Shaken Flasks Culture on . .. Cell Growth and Ethanol Productlon 5.3.6 Asslmllatlon of Ethanol by Pachysolen tannophllus 97 5.3.7 Effect of Anhydrous Sodlum sulphlte I Na2SO3 J ........ Treatment of PrehydrolYzate 83 83 83 84 Itl 84 84 86 88 91 95 a a o a o a a a a a a a a a a a aa o a a a a a a a a a o a o a a a a a a a a a a a a o a a a a aaa aaaa aaaa oaaaaa a a aaa aoaaa aaa aa a aaaaaaa 101 10ll vl_l_ l_ Page CHAPTER SIX : EXPERIMENT 1 INTERACTIVE EFFrcTS OF SUBSTRATE 106 CONCENTRATION AND INOCULUM LEVEL ON PE,ITOSE FERMENTATION IN TI{E SYNTHETIC MEDIUM 6.1 INTRODUCTION ,.......... o 106 6.2 EXPERIilENTAL DESIGN 6.3 FERMB,ITATION CONDITIONS 109 6.4 RES.'LTS 6.5 DTSCUSSToN 6.6 CONCLUSIONS 7 .4 RESULTS 7.5 DTSCUSSToN 7.6 CONCLUSIONS a.a r. a a aa aa aa aaa a.a a ao.a.a a a a a a aaa a aa a. aa a a a 118 't20 CHAPTER SEVEN : EXPERIMB,IT 2 - EFFrcTS 0F pH, TEMPERATURE AND ... 'l NITROGEN SUPPLEMENTATION ON SOFTWOOD PREI{TDROLY ZATE FERMENTATION T .1 INTRODTrcTION 7 .2 EXPERIMENTAL DESIGN .......... .. o... ............ o........ .. 7.3 FER!"IENTATION CONDTTTONS 12 121 12',1 125 . . . . . . . . . . o . . . o . . . . . . . . . . . . . . . . . . . . . o . . . o . . . . r . a 1 36 ............... o. o.............. o...... a.. a o a a. 138 t-x Page CHAPTER EIGHT : FERMENTATION STUDIES 0F D-XIbSE USING ........ 139 Pachy solen tannophl lus 8.1 INTRODUCTION o..................................r...... 139 8.2 FER{H'ITATION CONDITIONS ........ o.. o........... o............ 1 39 8.3 RESULTS . o......... ...... o o....... o.. .......... o............ 1 40 8.3.1 Batch Growth and Fermentatlon Studles .o.........o.... 140 8.3.2 Batch Fermentatlon wlth nPulserr Aeration . .. o.... o.... 1 41 8.3.3 Contlnuq.rs Culture Studles .... .............. r. . . . . . .. 14? 8.3. q The Reclox Controlled Chernostat . ........... ......... .. 160 8.4 DISCUSSION o.... ..... .................o...... 166 8.5 CONCLUSIONS CONCERNINC D-XYLOSE FERI'IENTATION BI . ..... o. ... o 172 Pachysolen tannophi lus CHAPTER NINE : GEIERAL CoNCIITSIONS .o........o............o... 17ll x TJST (F ETGUNESi page 2.1 The Converslon of Pentoses to End-products 6 2.2 Pathways Used by Bacterla for the Formatlon 9 of End-products (A) the mixed aclds and 2,3-butanedlol (B) aeetone, butanol, butyrlc aclcl and isopropanoL. 2.3 Pathways of Pentose Converslon to 1 1 D-xylulose-5-phosphate uslng Isomerizatlon or 0xidation-Reductlon SteP 2.\ Wood Sugars Metabollsm by Yeasts 1 3 3.1 A Calibratlon Curve of CeIl Count (X) versus 39 Dry Weight (W) for Pachysolen tannophllus IFO 1007 3.2 Standant Curve for Total Reduclng Sugar 4? (O-Xylose) by Uslng Modlfled Somogyl and Nelson Methocl. 3.3 Sbandard Curve for Ethanol Analysts 45 3.4 Cystelne Carbazole Method for Assay of D-Xylose 48 and D-XyluIose 3.5 The Assembled Fermenter ln Contlnuous Aerated 51 Cherpstat 3.6 The Assenbled Fetmenter ln Contlnuous Flor Systen 52 wlth Redox Controlled 3.7 A Schematlc Dlagraur of the Fermenter ancl lts 53 Anclllary Equlpnent for Contlnuotts Culture Studies xl- Flgure TlLle Page 4.1 Effect of Culture Age on D-xylose Isonerase and 66 Activity ln CelI Free Extracts of Baelllus coagulans NCIB 8870 Harvested Throughout Growth Cycle U.2 Time Course Study of D-xylose Isonerase Reaetlon 67 Equlllbrlum ln CeIl Free Extraets of Bacillus coagulans NCIB 8870 tlarvested between 1 6 and 24 hours of Growth 4.3 Time Course Study of the Release of D-xylose Isomerase 68 from 20 hours Cells of Baclllus coagulans NCIB 8870 Using (A) 1 e/L of Cattonle Detergent and (B) Braun Homogen iz er q.q Chromatograph of the Lactobaclllus fermentum ATCC 9338 72 D-xylose Isomerase from the TO-n% Ammonium Sulphate Fractlons on DEAE-Sephadex A50 Showing t}te Enzyme Peak and Protein Peak(s) 4.5 Gel Filtratlon of the Laetobaclllus fermentum ATCC 9338 73 D-xylose Isomerase from the A50 Fractions 45-50 on Sephadex G-200 Showirg the Slngle Enzyme Peak and a Proteln Peak ll.6 Absorptlon Spectra of Varlous Purlflcatlon 7 U Fractlons from Lactobaclllus fermentum ATCC 9338 75 U.T Polyacrylamide Gel Electrophoresls of D-xylose ?8 Isomerase of Various Purlflcatlon Fractlons ll.8 Lineweaver-Burk Plot of Data Collected from 79 D-xylose Igomerase 1n Partlally purlfied Extract of Lactobaelllus fernentum ATCC 9338 5.1 Effect of Agitatlon Speecls on cell Growth and Ethanol 87 Produetlon ln Shaken Flask Cultures of Pachysolen tannophllus IFO 1007 x l_l_ Flgure Tltle Page 5.2 Fermentatlon of Wood Sugars to Ethanol by 90 Pachysolen tannophllus wlth the Inttlal Sugar Concentratlon of 20 e/I 5.3 Effect of Inoculum Slze on (A) Ethanol Productlon 93 and (B) Population Growth of Paehysolen tannophllus rFo't007 5.q The Effect of Inoeulun Concentratlon 94 oi Speclfic Growth Rabe and Fermentation Time to Two-thirds Maxlmum Ethanol Productlon 5.5 Effect of Otygen Supply on CelI Growth and Ethanol 96 Productlon in Shaken Flask Culture of Pachysolen tannophllus IF0 1007 5.6 Assimllation of Ethanol by Pachysolen tannophllus 98 I Fo 100? ln (A ) \ g/L and (B) 16 g/L of Ethanol wlth 6.7 g/L of Yeast Nitrogen Base at 30o 5.7 Effect of Sodlum Sulphlte Concentratlon on the 100 Speciflc Growth Rates of Three Different Stralns of Pachysolen tannophilusln the Soft l{ood Prehydrolyzate 6.1 Two-factor Central Composlte Rotatable Deslgn with 107 axlal 'starr polnts at coded dlstanee c = 1.414 from the 0rlg tn S and I respented the two lndependent varlables, substrate and lnoeulum coneentratlons respectively 6.2 Plot of CeIl Growth and Ethanol Production against 110 Fernentatlon Tlme frcrn One Flask at the Centre Point (0,0,0) of the ExPerlmental Deslgn 1 6.3 Residual Plots (A) Standardlzed Resl ts Sreater than < ls less than c coded dlgtance from orlgln of ',starf on axlal polnt ln a central conposlte or central cmposlte rotatable deslgn g represents the coefflclent ln the experlnental deoign 6o ls the I-lntercept or constant tern u spclflc growth rate (1/X, dX/ft) (fil) lhax spclflc growth rate (1lX. dx/dtl tfil l o represents degrees tenperatuure ereressed on Oelslus scale oooOOooo xxall-