Copyright is owned by the Author of the thesis. Permission is given for a copy to be downloaded by an individual for the purpose of research and private study only. The thesis may not be reproduced elsewhere without the permission of the Author. ON SOME ASPECTS OF SECOND ORDER RESPO NSE SURFACE METHODOLOGY. A thes is presented in partial fulfil men t of the requir ements for the degre e of M,Sc. in Mathematics at Massey University . Vernon John Thomas 1972 Abstract A unified development of the theoretical basis of response sur fucc methodology , particul~rly as it applies to second ord~r re3ponse surfaces , in presented. ,\ ri. 6orous justification of th0 V(.lrious tests of hypothesis usually used is s~ven , as ~el l as a convcnic~t means of mukins tccts on who]c factors , rather than o~ ter~s of a ~iven dcgrcr , a s is c ustomary at present . Finally , the super- - impos ition of so~e e lc~e~tary clas~~ ficati on ii dcsier:s on a 1'€1:;po:,s,· s-.trface :i.es:i.s,1 is consi.:::crcd , iii Ackno wlc dreme nt I would like to take this opportuni ty of express ing my grat itude to Dr B. S . liei r f or his co~mc n ts and e ncouragcxc nt in the pre paration of this t h esis. iv Table of contents Abst ract ii hcknowledgement iii Table of contents iv 1. Response surfa ce methodology 1 Introduction 1 The model 2 Estimation 5 Hypothesis testing 7 Further topics 13 2. Historical development 16 3• Form of XTX for second order designs 23 Non-quadratic effects 23 Quadratic terms when orthogonality does not hold 28 Special forms for Q 30 Rotatable designs 32 4. Overlaid experimental designs 34 Introduction 34 General experimental design model 35 One-way classification 37 Two-way classification 39 Regression model dependent on classification 42 5• Summary 6. References ~ I 1 1 • Response Surfarc .cthodology. Introduction Response surface methodology seeks t o estimate , by regression methods , that linear combination of previously specified gradu~t~ng functions of a number of inde pendent ~ariubles ~hich provides , in some scns e t t he best fit to an obs e rved response. While t h e technique s of fittinc are identical with , or closely related to , th ose of multiple linear regress io n , the emphasis is Elightly different , in that coc~ide rabl e stress i~ laid on the desicn as~cct of th ~ rroble~ . It is assu:1.cid t hat ~he 2. evels oi' the indepcn-:ie:it vari~0lc::.; rtay be p~e-sps~iL.ed at will , wi thir. k· oad 1 imi ts . The spac f! de fin cd on the in,ie pendent vari able~., , und v;ltLl!'"" the:~t: limits , ~~s terme1 the regio n of opera, ility. Th e ~ub-cpace o~ this r ecio~ , i n 1•1hicJ-: cstir::a:es o f resl'or::;c are of interes: to the experi menter , i 3 tcr~cd the r~gion of interest • Typically , a number of experiments are carried out , a ccnrdi~~ to so~e previously decided experimental p l an . Each experi men t c onsists of t he ~easurement o f an obser ved response at a point defined by so~e combinati on of the in dependent variables . I n sorr.e c ases , sequent ial designs are used - that i s , t he c u r ve fitted to date is used as informatio n to assis t in th e specifi cation of the combination of independen t va r iables t o be used i n the next experiment. The bas ic va ri ab ility of the obs e rved response 2 is measured by replication of experimental points, or by the residual error of the observed response from the fitted surface. This latter error can arise from a true observational error or from inadequate specification of the model, whereas the error based on point replication estimates true experi~ental error only • For this reason, when point replication is used, the residual error may be used to teat model adequacy. The model The model is developed by assuming p independent variables, given by and k pre-specified vector graduating functions of these variables, ~iven by The observational response is assumed (or known) to be y ;')+£ where e is a random variate with zero mean, and the so-called "true response" Y) is given by the exact relationship T 1J = ~~ ( 1. 1) where~ is a vector of unknown coefficients. The measurement of an observed y, for some known~, is termed an experiment. The values of E arising from different experiments are assumed to be statistically 3 independent, wi th constant , unknown , varia nce 2 a • The aim of the sequenc e of experiments i.s to e s timate ~ by~, and , from thi s , to es timate the response at any point of t he rccion of interes t by A 'I' y == X b To achieve thi s , n c xpcrjments ur e co ndu cte d , at the point s ~ , u=1 , • • • n 1 y ielding n obs e rved - u r esronses No·.v let rp Z - ( ~ 1 ••• «; ) ... of diEien .<:~:; on nxp - - n X - x( ~ ) ~ u - - u X :... ( x -1 ,T x, of di~ension nxk - n s o that l is t he observ e d value of the tru e r esponse X~- Properly f.:peaki.nt,; 1 2 i s th e dcsi gr: rr:n t rix , s::.Lc e ....-. ......... ~ di.::· ter:;:::..r:e:::; x. !:owc "...~e r , on c e ~ i~ c !".:.osc:~r; , o c co r di!:t; to some desicn criteri on , it is co nv enient to r e f e r to X us th e dcsicn ~atrix , since all operations are in t errr:s of x. ln the v3s t ma jority of urpli cations , ~ consi s t s of all powers of the~, se para te ly or togethe r , up to some maximum degreed. The desi gn is then r eferred to as a dth order design. Thus , for a second order des ign For th~s type of ~esigu , it is conveni ent to use the subscripts occ urring in the correoponding element of ~ t o identify the elements of ~, th us , for second or de r designs , 4 In ccncral , for a dth order de sjgn , there wi ll be ( p:d ) coefficients. ;'ii.thin tl: is fr ar.1cw o!'1; , !:.ft i.s .:1 i;ent:>ral dth order polyno~ial in p variables , The exceptions to this k ind of polynomial are of t~o ty !-~5 • In th e first type , the clements of x are I ot l!O\•;0r::; of tr.e elem<.:nts of ~ . For cxamr,le , V. J . Box (1 968) considcrdd the functions ;i vcn by x. :::. exp ( ~ .) J.. J as well as other no n-poly~omial functions , The seco~d ty pe occurs when certa~n of the tcr~s m of the polyno;;1~a::.. ·-5//J c.:.rnr: o t be estir~Dtcd , and must , t herefo:--e , be o:ni tt c::.. For ex~1--::ple , in ti:e bivc,,riute ,......, Cilse ( p:=2) , i: ..::. ~-:pcci fied t.Le 1,oints of a 3x5 ff.lctorio.l design , r.cc essarily the pol;y 11or:1ial elc1N:nts of x nn,:., t be n. sul.Jsct of 2 2 . " ? '"' L. ? :;:, 7 li ;:, !.i. 1 , c;1 , ~ 2 ,E. ,i, ~.2 , ~~ ~2 ,c; 2 ,~,i( ~ ,~-.~~ ' ~ 2 ~s~~:, s/~~, ~/. _: ,e:~ t2 ?. I .., which o::iits the co rnbi,w.tion::, ~ 1, ~ ~ , CJ.nd c;' ~{ 2 , ·,:ho3e coeffici en ts cannot be es t imated because an i nsufficien t nu mber of levels of ~, was used , Similarly only two coeffici ents of degree five or higher may be es timQ ted fro m this design . In practice it i s unlikely tha t an attempt would be made to estimate the co e fficient s of ~1~~ or ~ ~~~- If i t were , and if the factorial 5 were unreplicated , an exac t fit would be obtained . Esti'.'cntion Methods, " cul~i~utin; in the estimates ~ and y , rnuy be divided into desig n proce d~rcs and e~ti~ati on procedures, Desigc rroccdur es are those used to specify ,..., ~ and hecce X. Disc~ssio~ 0!1 methods of selec ting the design is outside the .s c ofc of thi s t!-lesis , Bs tir--:atio!1 procedur es arc those which, given X &nd y , se2k to ~ estimate b , In general , ~ is assu~e d to be a line3r co ~b inat ion o f tte o bs8rvc d responses , of th e form b - T·-,· - ~ wh 0re '1:' depends only on X (not, fer exa::-.p l e , 0,1 ~ : . The co::..110J,cct csti,n2.tor a!'it::cc froc1 r.1in~1::ization of t.e s u m o~ squar es of the A ,.,-,, . y - y • k·nis u u is kno~n as the l east squ~ree csti~utcr 1 and ic , in fact , id~ntical to that obtained ~hen E ia assu~ed to ha\c a nor~al di~tribution , a nd ~axi~um l~kelitood e3ti~ation us ei . The quantity to be mini~izcd is T ( y-Xb) (y-Xb) ._ - - - Differentiation with respect to~ a nd equation to zero yi elds f rom w:1i ch b = ( X 1 rX)- 1XTy -.. - - or T = (XTX )- 1XT (1. 2 ) 6 . d . t t t XTX . . 7 If x'l'x . . 1 provi e~ 11a 1s non- singu~ar. . is singu ar , a gene r alized inverse may be used , but is unnecessary in the present case. This s traight-for&urd esti~ator haG many desirabJe prop~rties. Tn pc1 ·t:i.c:J.la;:· , E(12_) =.: o?:o-'1xTX .§ :: I?, ( 1 • 3) Vnr(b) = (XTX)- 1XT Var (r) X(XTX)- 1 fro:n t~,c 2.ss 1;r.1:r_:.tions abcut e . !kne e the cstj ·:- a tor is unbiaccd r~a~ (1.3). !t can also he shc~n tha t (~. 4) gives the mini~u~ variance aris ine fro ~ an unbiased linear es ti~ator . Fin::-1] y for a .:::·b:. tr.:!.r -· ~ ' no:. necessarily or: c of the x • TlL1:_; - '..l rr. '1 the vario:J. s v~rianccs c an ca~ily be derived fro~ (X~X)- · • ThiE l e3ds naturally to the cor.cept of a rotatnble cie~;.:..gn , ·>:hich is a polynomial design for which Va r(y) dei;erld s or.ly or. o 2 and ~ T~. That is , Var(y) is invariant ~ ,.., under orthoconal rot ati on of th e ~ -axes , It should be emphasized that the estimator defined above is not the only linear estimat or possible . In particular , in conditions where the specified model (1.1) is inadequate , that is , where y contains other t erms than those- in a li.near combinat ion of the specified ~, a different estima tor may a~sist in c ompensa ting , 7 in s ome degree , for thi s inadequacy i a t the e xpe nse of greate r variance • Hypoth osi~ t csti~g From thi .s point h:ypotL csis tc~tin6 will b e c o ,,s:: .~.-.: red 1 .:.J.:-id tL c ,L"i6 i ti0nn] as sun j ,t ion ih~ t tr:o € are no r ~ally dis tribut ed ~il l be re quired. Ifo w l e t ;fo te tha t bot :i :'. D- nd ~-: nro i de:npo t r.nt r:iat r iccs , nx n, -:- t {Y ' y ~ v ) - 1 '{ ~} tr 3 r .. \., , -"- . ,. :ix:: = t {()''.,:' ..,) - 1·/!:,f } r \ \,. .\. ~1,. .J .. p:,:r: sin~e co~pn tible ~atrices c o~mu tc ~~ dc r the trac e tr N = tr I = p pxp tr M = tr I - tr i\ = n-p nxn Th e r es i.dual su~ of squares (1.2) i s equal, on expans:ion, to ,.. c- E T 'l',_., ;::;0 = Y y-y l'. 0 - - - - T = y My - It is necessary to r ecall a th eore~ on the distribution of quadra tic forms ( see , for example , Gray bill (1 961) ). (1.5) 8 Theorem : I f y - N(µ , o2I), then yTAy/ o 2 i s distributed - - - - as X.' 2 ( k ,),. ) , where X-' 2 represents the non-central h . ' ' . t . ' t . d ' 1 'I'A c J-squarea uis riou ion, a n A=--2 µ µ , if, an d 20 ~ - onJy if, A i s an idempotn~t matrix and tr A - k . In the pr,.:-::;cnt 1,i t llil tion , i - r: (): ~, cl:;:) and hence SSE a?.. ~ ~ 'I'hus .SSE/ a"- ta.s a c en tral X'- di~tribution with n-p aecrces of f reedom, The second ter~ in (1.5) is the sum of cquares a c ~ounte~ fer by the recression , a~d is m SSR ==- ( 1. Nl 3y a proce s s of r eascnint si~i l ar to th3t for ~SE , it is an easy matter to establish that wh ere 1 rr m ' -· - fe_ ~X1.''X f?_ I\ -~ -, .: • 'J ..... r_ - - cC'f 1 rp m p., -vl. " P.. :.: --? f:::; I, .A j.:: 2l) '- - ~ Agai n fro~ t he theory of quadr~tic for~s , a necessary and su ff i c ient c ondition for to be indepenirnt is th a t AB:O . and Hence , sinc e rN=O , SSE and SS H are independen t F ::: SSR/ SSE p n - p ha s a non-c entr a l F-distribution with p and n-p de grees f f d 1 t 1 . t t - 1- A TXTY f1. o ree om anc non-c e n r a i y parame er 2 r,:. · · ~ · 20 Thus F may be used to t es t the hypothesis that ~ =-=Q.• In r e sponse surface design it is us ua l to further subdivide S.S'E by . taking·advant age·o r point r eplication. As a pre limi nary, suppose that t he model 9 specific a tion (1.1) i s incorrect a nd tha t while the model T n - X J:l . I - ~ 1 t::1 has be en assu~ed 1 th e true model is Using x 1 and X~ in ~n obvious ~ay, r 'I' )-1T b = ,x1x1 x1l In these c ircu~st2n~es and bis a tiascd e,.; Lima tor of A _...,.·he t ' '".J+-.....,~ v r:::::1 • -- ~I,. .... L, .......... ~ \'iil E.;c .. ( 1951)) rt?d ::.-c~Llt:r<:s th e o:t c:, t of tJ; e bic:s, and Pu t :inz; --~ 02 ! . I v ('•'T. , ,- 1,,T ·-, ::. - ;,1 ' ·1 ;·1' ·'•1 ':1 ss~ : . .- y· ;.~y ,- How e ver, int~ , p~csent c ase and thu s = 1 A T). T , )' 11.. ..1 O - ~ t::'- 2 ' 2···1 ---.~ 2 r 20 '- - C. in general , and the F-tcs t described above is no longer available. Suppose, however , that point replic a tion has 10 been use d, and that r di s tinct points have been included in the design, the sth of them n times , s=1 , ... r , and s r E 6 ~ 1 n 5 = n , Also, let y 5 be the group mean of the y-valucs measur ed at the sth dist inct point, Without l oss of 5enerality , th e poin ts may be arranged in such a way tha t then points in the sth s group arc together in the land X matrices, Now define K = I - 0 0 1 - J n n r r - I - J where J is then xn ~atrix with al~ unit elements, n s s s so tlw. t , without poir. t repljcation, n =1, a~d Ka 0, s No, K2 =K , hence K is idempotenti and tr K = n-r, ,-, Al s o, since .=. , 2-r. d hence x 1 and x 2 , consj_.st of r croup~, If the y-vulue~ are standardized by -where y 5 i s the gr oup mean = Kf containing y , then u Now SSW , the sum of squares within groups of observations at the same point , is given by s s w = ~ T f = l TKl = ~ T K € and since ~ ~ N( Q, o 2 r) , and tr K = n-r, SS\'/ 2 2 - X. ( n-r) a 11 by the theor em quoted for SSE. Also , SSW and SSR arc ind epe ndent, since Now cons ide r SSF ( for sum of squares due to l a ck of fit) , de fin ed by .SSF -- ssr~ - ss 1;: = y'r ( M -I-'. )y ~ 1 ::.. (M1-K) 2 ') K2 Now = ML - 1~ 1 K - KM + .., 1 I = M1-K tr (M 1-K) - tr ~-l 1 - tr }; = r - p Henc8 1 from the t nA cr e m, w:1ere . i A -K ) ( X ~ A A + z 2122) I !I- I Thi s require~ , reasonably enouch , r>p. Finally, SS~= T,, h ~· X ()'TX )- 1X J i,1y we re H1::;_ ,., '1,., ,A , ,..,,. . I I I Now note that , where Lis an ar b1.trary matr ix, T T = E(tr t LI)= E(tr L]l ) = tr [LE(X1~ 1+X2~2+ f )(X 1~ 1+X2~2+€ )TJ = tr [L(X1~1 +Xz~2 ) (X 1~1+X2~2? +c/L] T T 2 = tr P- X LX{i. + o tr L 12 whe r e ( ~ 1 ) ~ = ~ 2 Fr o m thi s , the expected va lues of the vario~s sums of squares are readily deri ved • Th e a nalysis l s given in t able 1. TabJ e 1 Basic rcspon.se t1urfaCe A! :0 1 / Sourc e Regressio:1 Lac k of f::t Error within replic ~ ted ~oints Total of squu.rcG D? rn :: y' X t - 1 - p SSF by subtraction r-p n- r S.S~'i T,. = l.. J\ l_ c· " rn T u.J ~ = 1. y n ? 1 ',' T - _11,. -v~ ·· ·, p., 0 + t:: ,, . , ,. ' /-::! }:; - I ._ 2 1 ~-=1 V 1'., . . a_ C •-- _ .... , : 1•'-· ,-.,_ ,._ r -p - L L C. - i:..:.,. Note that withou t replication n~r , and if ~ 2=J , t ab l e re duces to the simpler f or~ d e rive i earlier • While the above argument establishes the theoreti c al j ustification for the use of the F- tests , the test of t he wh ole regression is , in practice , of little use . Howe ver , it i s perfectly general , and n ot dependent on a polynomial specific a t i on of!· In the event that a polynomial i s used , the SSR is ordinarily broken down into the c lassification shown in table 2 , Table 2 Conventional ANOV for regression c oefficient~ in polynomial model l-'.e a n , {!> 0 Linear terr.is Second order ter~s Third order t~rms dth cr ct ·,r t erms DF 1 p 1 2p(p+1) 1 7~( p+1) (p+2) t:;, p r, d- 1 - '1 i l.= 13 ~hil3 thi s is suitab l~ fo r establ i shin; t he true de~r0e of t h e poly no~ial , it th e i!r.porta:1 ::: e I in the finc1 l res1)0:1 ,:.c I of a p r,rticuL ... r ~ - Sec tion 3 of thi s thesis cons iders the strac tur c of rp X£X, for the second order polyno~ial ~odcl , in some det ai l , in ord e r to f o.c ili ta te te sts a i med at es ta blj_sh:;.nc the importance of particulor elements of ~ Furt her topic s In field experiment s , each experiment usually c ons ists of a plot of ground , In most circumstances , th e number of such plots which can be assume d t o represent e ssen tlally the same external conditions is quite limite d, 14 In order to control this t ype of environmental variation, a block s tructure may be superimpoced on the response s urface design , yielding a mode l of the for:n m ( 1. 6 ) where ~ is t he b]ock e ff ect ass ocia ted with the wth VI block , with r~ =0 · VI w De: ::; icns inc lu d in!__; such block s tr:.ic b:re:, were introduc ed by DcPa un (1956) and elnbor~ted by Box and Eu:itcr ( 1-757) in U:e co.se of rotat;,tle desir;i,0 • ~'he s e variatio:-1 . A n,~tura.l ext c:-::.s:i en of this type cf de sic:-, t o conside r the possibility of supcri~pos icg a ~urth er trcot~ent e ff ec t, ~t~ch , ~n pr3ctice , could rcprc5ent T n =, 0c +T +:· P, - , w v~t~ where n~~ T ~s the vth treaL~e nt ef~cct , As far as V trc &tment ~ are c o~cerncd , su ch a model is identical to the analysis of covariunce model , ~h ich uses the r egression variables! to reduce variation in the response , major interest being focus sed on the superimposed treati:.cnt e f fe c ts . A response s urface approac h would h ave equal interes t in both parts of the fitt ed model . Pursuing thi s line of enquiry further , section 4 of this thesis conside rs the implications of combinin~ var iou s classi ficat ion designs with a respor.s e surfnce design. 15 One obvious extension of the rr.ociel de5cribed by (1 . 6) i s to allow~ to vary with th e block , giving a model of the for~ In ~any appl ic nt ic~s the question of the doGree t1f corrc.sror.dence bct·.v ::0 en t.he :iud ividual r•2cre--si ons A &nd the overall r egressi on ~ is of conside rable i~portaccc. ~ -.. ; Section 4 a~~ o considers , briefly, thi s aspect of r e sponse i, 1,rf or this type is ;J <±2 , 0 , 0) {0 , ±2 , 0) and ( 0 , 0 ,±2) together with replicated central points (O , O, O) . These i deas were furL her develored by Box (1 952) who used rotationo to mini~ jze quadr a tic bias in linear mode l s . Elfving ( 1952 ) c o~sidcred th e two-variable s um of the v~rian~cc o~ th~ coeffic::..~nt.3 , LlfvinG ' s ~ap2r , and ltat of Dox 3nd ~ilcon to ~ore than t~o 6i~2nsiots , and ua8j fi sher ' s e s t ab l i_ s l: i. n c c on :~ i c.: c :-i. c e r- e: :J ; c r. s f c r t L :2 s o 1. ,_;_ t i o !': of a .set of si;;:ulJ.:.;~~ ·~o u.:; cq_iJ_ut~o11.s , a:1~ ~I)rlicu i' . v DJ.S to t:1c pro':.:: c.: ~- 8 .:· t h c stutio~ ~ry pci~t on surface . Eox ( 1951,F. ) h.:1.3 a corr: '~.c nt on a "con.:~ :iei:cc c one " of an esti::.atc d vector ·shier: , i1 t:-,is case , is the vector of steepest ascent o f a response surface , as used by Box and t ilson (1 95 1) . Hunter (195~ , 1956) discussed , in general ter~s , th e problem of findins a s t ationary point o n a response su~face , and poin t ed out that a ecneral secon d order response surface cou! d be trans for med to a c anonical form 17 18 Box ( 1954a) a nd Davi ec (1954) g~v e g e ner a l surv eys o f the then curre nt s tate of re s ponse surface methodology . po1 yncr:.iiJ. l re 0 rcb:.d.:;n , w:i.t l; one ind8per,:i.e:1t v~r ii.ibl e, s to~cd th a t, for ~ny ~r bil~nry spucin~ of experimental rp point ~ 1 it is al ha y s poss ~blc to obtnin t h e sbmc X~ X rna tr ix , ucinc no t ~ere th an d+ 1 di s t i~ct cxperi~cn t a l J e ,·els of ~ . ! 1 e L•1cr: con.sic.icrcd ho·.·1 t.r:cse points :r.ay b e sel0cted in such a wo y as t o mi nimi ze lhe varia nce of t ha t coe:~fic i-2:1t ,,!1 ic h t ac th e n,a xir::ur.1 vu r i ,1ncc , Th i s criterion is knoTn a3 the • ini~ax v2riancc cr ~terio:1 . Gue~t (1 95~) obt • i~ei general for~~ ae wi th a uni. fo r ::i src.1.ci:is - of respo~3c s ur f ace~ in t he ~io l d of chc~islry . De~au n ( ~95G) w& s th e first t o apply me th ods of bloc~i~G t o c entral c o~~osite des i g~s 1 wi t h a r ather c urs or y su r ve y of t he poss i bilities . Hi s ideas were e xtende d by Box a n d gunt e r (1 957) , who consid er e d rot a t Db l e desig ns in ge n eral, and mad e an extens iv e s t~dy of central composi te de s igns in pa rticula r. Box and Hunter ' s paper give s what is proba bly the bes t s um~a r y of the class ical approa ch to respp ns e s urfac e experi mental desien­ Thc fir s t di s cus sions on re s ponse surface 19 methods to appear in textbook~ were Davies , mentioned above , De Baun and Schneider ( 1958) 1 ·,:ho described particular applicat ions , and Plackett (1 960) , who st;;r.marized the e.J.rly opt:i r.um ori ented work, in his \·'.any of t he pa; f'n; thu t appeared in thu late 1 9 '.; 0 ' s G n d car l y t o n. i d d l e 1 9 GO ' s 1:: c r -=: l y 1 i s t particular dc~i6ns or cl~sscs of dc ~is~s . Hartley (19~ 9) ccnBi~eretl th~ cmal1cst co~positc dusi~n s for ~·J.::iL.g :p.,.;.:i~ratic !'espc,,n~e surfaces , b.::.tsed o tr~nafor~atio~ g r o~r t o cenerate pci~t sets '. . B C.i J_ i':'l (~ 11 f3 J O r: S • · C X s i rrplcx de~ic~~ to derive s0cond ord~r ~0slsns f r c ~ first or der dcsic~s - The re~u:tiL~ dc~iGn A Das a~d Kar asi~han (1 962) de veloped quadratic de ci ic ns from balanced incc~p:ete b!ock desiens , Draper (1 960a) and HerzbcrG (1 967a) gave rather similar methods for ecnerating secocd order dc s iGns bas e d on permuting point sets and building up designs in p dimensi ons from designs in p-1 dimensions , Then , together , ( Draper and He rzber g (1968)) they developed methods based on c,mposite desiEns with more than one fractional factorial . Das (1961) considered second order and third order designs derived from factoria l s . c..v Third order designs arP not, properly speaking , within the scope of this thesis , however , third order designs h-~vc beer. d0•1elored b:,• Gardiner , Grandasc , and Ha~er (1959) 9 Draper (1 960b 1 1960c 1 1 9G1b 1 1962), and Eerzberc ( 1964). DsBaun (1959) and fox and Beh~ken (196Gb) con~idcred des1t;n~; i1: v:hich , for rei:wou; derendine; on tl:e context of t.hc ~~:rer::.::icnt , ench factor ir; li~ited to only three leveJ~. 9rapcr and Stor-c~~n ( 1968) cxt-:r-dc:i tr.is ;,:ork to the cr .. S!' ·,.here f,o:r,·~ factorG are restricted to t~o lcvclc ~ni otlcr~ oc velcfc l cyJ.ir:C:::·.ical dccii[;i, ~; , ir: \\r.:icL one factor wac sel a t a pred8Ler~incd n~~b~r of levels , hu~ A :r.ore co!';.1Jic~,ted three-factor dcsicr: , 1J:,in5 ttc ~ro~crties of dodecatcdror:s , was developed 'cy Herr.::.i.nson ct a) . ( 1964). Bose and Carter (1959) used corrplex numter properties to examine so~e of the ctaracteristic6 of two-factor designs . Missing values were considered by Jraper (1 961a) and the effects of point replica tion by Box (1 959) and Dykstra (1959 , 1960) . Kitagawa (1959) extended the early work on 21 sequent ial experiments , Umland nnd Smith (1959) gave an interesting exumple of the use of LaGranGe multipliers in fitting second order responcc surfaces under a second order co~Gtraint , and Box and :~dwell (1962) 6av0 a use ful ~u~~ury of the tffcct of tra n, ror::-,2-.tior:,; o: the im:cpendcr:t v~:r~Dblcs , !'.un'...~1- (1 966 ) . Eo\':c\'~r , t he.1r :-!:~r;l.~ ~.1~'. was on v. r.:re o::ii t, led , u r:u.~.l-c:l~ o: r ... :t1:€..:".s -.-,~. ~ c: .. c ar :it1c..1·c~ t:.c e:ff'ect cf and :::., vid .:.r! J. !.rer.s (-: '):;9) , In R P:::) thesis ~'('} r:~ Their work w~s extended a nd related ~ore directly t o respo~sc surface methods in an important paper by Box and Drap e r (1959) , who cor.sider ed the pro~lc~ of estimating a response by T y = X b - 1 - where ! 1 includes nl l terms up to de~ree d1 , whe n in fact the true ·:nodel is 22 '1' T T = ;{ - A :.: X , ~ , + X ~~ -, ....... r:;.. - - , - t::.. - ,..:. where~ inclu de s all terms up to degree ct 2 , with !ilizatio:; cl bins nni 01 var i:-:nce , i11tc·gr .:1.Le~ ov er the re6ion cf iLt erc~t . Their • ~i n conclu~icn was tlu t bi'.l. s considc.::--atic,::s were l::.kely to l:0ve 3. o: re~ro~~e su rf~ce ~ c thodolo~; furttar Jn ttis t tes i s , 23 3. For~ of XTX for second order de~igns ~on - quadratic e f fect0 In th e analysis of re~ro~sc surface rccults , +' ~ne on y di fficult cnloul~lior: ~tep iG t~e inversion will be pnid to tte f o~ffi of this matrix , The cencrnl ue~ o nJ order ~ode: is civen by p p -:, p -1 p l"') ::c /3 ~, + z.": f3 ~~ -- ·I I: /3 , ;~'.- + l L /3, ; ~<_. ~.; \J . ~ J. l . 1 ~~ .L . 1 . . 1 ,. , -· ,.; l:::, _L -- l::: J=l+ ~ (3.1) whi ch suc~ s ~ts n ~aLural pa rtition of S into elc~entc related to the c onstnr.t term , thv:; ~ :- a r e replaced by a tl'..;cJ. dr a t i c po }yr,o rr: i 11 l l The values of 0. a nd~ ~ ~a y be s el e ct ed lo i~prov c l orthogona lity. The or tiogonality c o ndi ti o n~ ur e giv e n in t ab l e 3 . 'Po.':::le 3 Orthogona li ty c onditions on 0i , µi To achi e v e o:--thogo .:-: ,l l i t Requirement of <;iu with 1. Constant term re. =O U J..U 2 . Linear terms t {. ~- =0 U 1U JU 3. In t eraction ter r:is 'f,( ~ t. :.: 0 u iu ju ku j/k 4. 2 Other quadratic terms r.c. ~. =o U J..U JU 26 Using the rest r iction on odd moments , nnd expanding S, , condition 3 is autow.a tically satisfied . lU whence Condition 1 gives 2 r~. -+np. . = 0 U J.U l - _1, i-2 µ i - nu'>iu Condition 2 is automatically satisfied for i/j . '.'ihcn i=j , or Hence and 9 '<' F 2 = 0 i i:i " iu l; iu e. = o l ::> 1 ? = ,F -· - - 1 $. '­ "-,iu n u"'iu Tr.us f;. . is ort.:.oGcr.:il to :ill tr,r:::s c:~cc1 t .l u ( 3 . 2) t hose in C . . ~o cnsi::·•1 th s ortl.cc::or.,, lit:,: for j/j , JU condition 4 ~ust be satisfied , or r ,:2 s: 2 u '->iu., jc: This i3 ~quiva]cnt to i/j ? the r<.'1.·u.:.r c:::ci:t :rut ~ ­ iu (3 . 3) and ~ ~ have zero covariance , in a ny of the : r (i-1) JU c ombinat i ons . Since n may be adjns~ed , by !,he addition of centre points , which do not affect a ny of the su:n:r.ations , if r~~ r ~~ ;r~~ ~~ U lU U~ JU U ~ lU'-> Ju i s an integer greater than n , t he desjcn may be made orthogona l by the addition of centre points , t hus increasing n to satisfy (3 . 3) . Consider , for exampJe , t he three-way central c omposi te design mentioned earlier , with t he size o f the simplex part of t he design made ee~eral . The dec:;icn i s ancl }-:: $ 2 u.,iu - ? 8 + 2~'-- r >~ ~2: u "> J_U JU .:.: 8 n = 111- + n C i =1, 2 , 3 i/j where n is the number of centrnl po~nts (O , O, O). C Condition 4 then requires ') ? ?. ? L $:"- r ~~ ;r $ · ~ u ~iu u 4 j u u 4 ~~ ., ju 27 if the desicn is to be made ort~ogonal , ~~is re~uircs r 2 2 that (4 + o ) be an for thi s i1:Lci;:er arc ;,O , 32 1 31. , a!1d t:,c, forth , If a nd nu~b~rs of pointH ~ust both be t akc!1 i~to considcr:.tion, ·_,; h c r: condition I. is s :1th; f .:. e d , The onl y e~tirr~te of the c ocffic i cn~ ~ in (3. 1) tha ~ is altr r cd by the tr&nsfcrmntio~ to S i1,;. ' is tha t f or ~ 0 • UGins t he ~r ~ns f ormation , the ..., - 1 A element of S corresponding to ~ O is 1/n, H~nce , in t he tra nsformed mode l , fro~ the for mula ~ bo =; tYu :: Y Thu s , test s of hypothes e s on t he transformed b 0 are , in fact , t ests on the sampl e mean , The estimates an j regression sums of squares f or the situation in which condition 4 is me t 28 a r e g iv en i n t able 4 , The only part of th e t ab l e t ha t docs no t apply in t he general c ase is that f or /3 . .. l J. Table 1+ Estimate s and r egression ~urns of squares when individual co e fficients are to be t es t ed Coo f f i c ieut Estima t e s . s . D. F. f:, 0 (;nean) {!, i /3ii (3 ij ( i/ j ) b , >- ., l. ;-: -.. s ,. J U .. .c. ·"· I.A. o . . r r . .. ... - .. , , ':, ., .,-.1, . .;_.~ LA _:..... U. b. _z. .,:. . • - ✓-· lJ U'-:, .:..t/ -. .,~l 'J. In the e 01ent tbi t the con d.:_ tion l c~di r.E; to o r thogo c nl~ ty tet~ecn different quadrati: tcr~s 1 1 1 : doeG not hold , it W.il~. be n eccs.3ary to inve rt t hat submat r ix of S t hat pertains t o the quadrat ic terms . De n ote t his su~~ntrix by Q, That i s , Q is t h e submatrix whose ( i , j ) th element is 1.:(. s- . The U J.U J U e l ements of b wi l l b e c a l led corresponding and t h ose of t he appropr iat e par t o f the t ran sformed X matr i x wil l be cal led z. That i s , the (u, i )t h element of Z will be Siu• Now Q = ZTZ ~Q = Q-1zT1 29 In order to te s t a s ubse t of the /3 . . , t ogeth~r l. l. with their associated effects on the constant term , it is necessary to r efit the model . To do this, one must specify which coefficients, of the /3 . . , are l. l. to be tested , which are taken to be already fitted , and which are to be ignored, These l a tter are accounted for by deleting t he corresponding columns of Zand thereafter ignoring them , Thu s , without loss of generali ty , those to be ignor ed may be disregarded entirely, assuming that {3 11 , ,,. ~ pp consist O!lly of those to be tested and those considered already fit ted , Assume that the firs t p 1 elements of ~Q have been fitted, and that t he last p- p 1 are to be t ested , Now assume that Q, Zand ~Qare appropriately partitioned, That is, The reduction in the residua l sum of squares arising from fitting EQ is ~~ZTl = lTZQ-1ZTl and that from fitting T T !>Q1z1r }2Q1 alone is T -1 T = l. Z1Q11z1l Hence the improvement from fitting 2Q 2 is lT(ZQ-1 ZT - z,Q;~z;)1 (3.4) 30 Representing Q- 1 by P, with suitable partitioning , and using the formula for the inverse of a partitioned matrix, Als o T T T T ZPZ = z 1 P 11 z 1 +2Z 1 P 12 z 2 +z 2 P 22 z 2 since T p12=P21• The bracketed expression in (3.4) now becomes Hence the improvement in the residual sum of squares When £Qz c ons i sts of a single element, bii' say , this r educes to 2 b . . /p .. l. l. l. l. where p .. is the ith diagonal element of P, This l. l. enable s a test to be made o f the hypothesis b .. =0, l. l. in the presence of the other quadratic coefficients , Special forms for Q The above a nalysis covers the c ase of general Q, However 9 in many cases it will be found that Q can be put into the form T Q=b,.+tr where L\ is easily inverted (usually diagonal) and 31 y is s ome vector. This pattern arises particularly in the case of permutation designs (which include central composite designs based on full factorials). These designs are such that if, for each point each co-ordinat e ~- is divided by the scale fact o r (I,~ )i , l. U l.U then for any particular point, every permutation of these standardized co-ordinates exists in the design. Thus, if, using~~ for the standa rdi zed co-ordinates, 1U there exists a point then for every permu ta tion of these values , there exists a point ( which may be the same point if the permuted co-ordina tes a r e equal) whose co-or dina tes are these permuted values, This ar r a n geme nt h a s the effect that I( r;,. , i/j, has the for m cI~~ r,t,,~ U l.U JU U 1U U JU where c is a cons tant, indepen de nt of i or j, Thus 2 2 T r is proportional to (I~1 ... r,~ ) • Then the _ u u u pu ith diagonal element of the diagonal matrix is r.t.,~ -Cc+1)(t~~ ) 2 i=1, U l.U n U l.U • • • p The inverse of this special form of Q is ·- readily calculated as -1 -1 111..-1 Q = fl --u y Tyfs1 µ ~ - T 11. -1 -1 where µ is the scalar 1+y u y, thus Q has the same form as Q• If fl is block di agonal, with blocks ~ , s=1, ••• r 6 -1 and the corresponding blocks of Q are P, then s p = 6,-1 _ 1D. -1 T ~-1 s s µ s l s'f..s s which has inverse where p-1 s T ~-1 µs=Ys s fs• 32 Hence, usi ng (3.5) 3 the improve ment from fitting the sth block, in the presence of th e other coefficients is b T A b + ( T ) 2/( T I\. -1 'r A -1 ) - Qs J..l s - Qs EQs[s 1+? ~ l -'{su. s ! s and if/). is diagonal, the improveruant from fitting b .. in the pres ence of the remaining quadrati c 1.1. coefficients is 2 2 2 b .. [d .. +y . /(1+ r; y ./d . . )] 1. i i 1. - 1 j Ii- J J J using d .. for the diagonal elements of~. l. l. Rota table desi ~ns The conditions for a second or der design to be rotatable are (Box and Hunter (1 957)) th a t all t he moments containing an o dd po we r be zero, and t hat the two kinds of standardized fourth moment each be constant . Al so , the relations hip r;.$'.2 c 2 A _ 0 u'-:>i uc.,ju 4 - r,f/ r:E,~ U 1.UU JU must hold for all i, j, and 1. Thus A4 is the basic parameter for the design. In the present notation these conditions become, using (3.2) q .. J. l. 2 A 2 2 = ~~iu = <3 4- 1 )(Eu<;iu) /n q .. l.J = E~. , . = (.A4-1)E~~ Es~ /n U l.U JU U l.UU JU Now 9 using the notation of the previous subsection, and from which X4-1 -1 Y = <->~o:~2 n u 1u ~ = 1 µ n = ( o:~2 >2 u½1u 0 . Evidently, from the definition of A4 and equation (3.3), orthogonality is achieved if A4=1, which would imply y=O. The (i,j) th element of Q- 1 is n t h.. >-4-1 -- J..J - 2.X " 2 4 (L~~ ) A4( p+2)-p U J..U L~~ :~~ } U l.UU JU where & .. is the Kronecker delta and has the value J..J 33 (3.6) 1 if i=j, and otherwise zero . From (3.6) the diagonal elements and -1 of Q are p .. = J..1 n nCA4(p+1)-p+1J 2>.4c>.4 (p+2)-pJ 1 i:~2 u'-:>juyu LF2 u'>ju from which the effect of fitting b .. is easily 1. J.. 2 calculated by b .. 1 . 1.J.. pii 4. Overlaid Experimental Designs Introduction As noted in section 1, the control of error by blocking ha s been considered by a number of authors. The design requi rements in this case are recapitula ted below, 34 It is natural to ex tend this to the t wo-way class ification situation, both with and without interaction, Further extension, to multiple classification models is likely to make the scheme unwieldy in pra ctice, but is co nce ptually straightforward, Another natural development is to assume that more accurate information may be wanted on the classific a tion part of the de sign than on the regression part, In thi s situation, a split-plot arrangement might be us e d, with closely rel a ted sub-plots containing representatives of each of the classification treatments, and each whole plot concerned bearing only one combination of the regression treatments, Alternatively, the emphasis may be placed on the regression part of the model, All these designs are generalizations of the analysis of covariance model, except that the regression aspect is fully analysed. General experimental design model In the succeeding discussion, the overall mean will be assumed to be part of the regression model rather than the experimental design or qualitative model. The design matrix for these compound designs will be represented by the partitioned mat rix W =(DX) where Xis the regressi on design matrix discussed earlier, and Dis the superimposed experimental desi g n matrix. Suppos e now that D, (mxr), is an arbitrary desi g n matrix , with th e imposed constraint that the sum of the r effects is zero (in orde r to include the overal l mean in the regr ession model). This constraint can now be used, as in normal experimental design, to repararneterize the qualitative part of the model in order to make all the effects orthogonal to the mean . This mea ns that, where j is an mx1 vector, all of whose -m elements are unity, where Dis the reparameterized design matrix , 35 Now generate a design in which the whole design matr ix Dis repeated n times, each repetition corresponding to ??e poi~t of some regression design with matrix x. If the rows of X are represented T by ~1 I Now and T ~n' the overall design now has the form w = T ~1 D I I I T I X _____ , __ -1_ I I I I I I I I I I T X ~n T X ~n Cons i der now the s ubmatrix W.= l. D T \V. W. = l. ). = = I I I I • I 'I' X. -J. ( D . T) = J X. -m-i (D j x~) -m-i 36 hence, with this arrangement, qualitative and quantitative effects are orthogonal , Thus, any experimenta l design in which the effects may be made orthogonal to the mean may be combined with an arbitrary rsponse surface mode l in such a way that 37 qualitative and quantitative effect s may be estima ted separately. The simplest way to analyse any of these "full replication" designs, is to analyse the qualitative model, regarding the quantita t ive points as a furt he r classi fic a tion effect, akin to replicat ions , t hen sum over the qualitative model before fitting the regressic n . An i ntera ction between elements of the quali tati ve de sign, and the replications arising from the qu a ntitative model would ind i cate that the regression model was dependen t on the classific a tion, and varied accordi ng t o the classification model effects involved. However, the above strategy of r epea ting the entire design could well be extravagant in experime ntal points. In pra ctice, more co~pact desi gns are pos s ible. In the material that follows, the X desi gns are assumed to satis fy the constraint r equiring ze r o odd moments . One-way classification The simplest design is the one-way classification , with des ign matrix, before reparameterization, { An ° ) D = \o 1. ... Jn r ( 4 . 1 ) with n 1+ ••• +nr = n. The design matrix, after re paramet erization, becomes T where n ~ property D = = (n1 • •• nr). that 1;D=O• Thi s has the required 38 Now introduce the subscript w, to range over the classification effects, giving independent regression variables~- , i=1, ••• p, w=1, ••• r, u=1, ••• n. The l. WU W full design matrix, using D defined above , is W=(D X). Under thes e conditions, the require ment for orthogonality between the linear term and the ith regression variable, and the wth classification effect is n w I: { - U=1 iwu ~ n n w w I: I: f n w=1 U=1 l.WU = 0 However, b~ the requirement of z e ro o d d moments, the latter term must be zero. Hence the classification effects are orthogonal to the linear effects if n w u~1siwu - 0 for all i, w The equivalent for the regression interaction effects is derived in an identical way, and gives n " I: 1 ~. >. = 0 for all iFj, all w u= "='1.wu .,JWU For quadratic effects, the requirement is n w 2 E c;. = U:1 1.WU r n n w _w E E c.2 n w=1 u=1',iwu which is identical to the proportionate variance requirement derived in a more intuitive manner by Box and Hunter (1957). Two-way classification designs In the t wo-way clas s ification, without classification interaction, the one-way conditions must be satisfied for each of the classifications. In addition, if the two sets of class i fication 39 effects are to be ortho gonal (using v as the subscript for t he second classification) n = n n /n WV WV is required. If a classi fication interaction t erm is included in the model, a further condition is requir ed to ensure tha t this interaction is ort hogonal to th e quadratic term in the regression . In this cas e the model needs to be reparameterized in such a way that the main effects and claGsification interaction are orthogonal to the mean. The reparameteri zat ion is more complex, and is not readily expressible in matrix notation. Table 5 summarizes the distinct elements of the design matrix for a particular combina tion (w,v). In this form the columns of the matrix may be added readily, to show that each column sum is zero, and hence that each eff~~t is orthogonal to the overall mean. The condition for orthogonality between 40 main effects is conceptually straightforward and is obtained from: Sum over rows of table (Number of similar rows x w-treatment effect xv-treatment effect)= 0 which, noting the cocmon factor (n +n )( n +n ) is W WV V WV n 1 (n +n )(n +n )(~ - -) = 0 w WV V WV n n n VI V Table 5 Summary of reparameterized design matrix for the two-way classification with interaction c ase . From Number w V ( w,v) of similar effect effect effect rows (n +n )x (n +n )x n X w WV V WV WV Both 1 1 1 1 1 1 1 1 n -- -- +- & w V WV n n n n n n n w V WV w V w but 1 1 1 1 1 n -n -- -(- --) not V w WV n n n n n w w V but 1 1 1 1 1 n -n -- -(- --) not w V WV n n n n n V V Other 1 1 1 n-n -n +n --terms w V WV n n n Hence, as before, the orthogonality requirement, for main effects, is •, n = n n /n WV WV The condition for orthogonality of thew-effect n and the interaction, obtained in th e same way, is n n (n +n )(1 - __!!,,;!_) = 0 WV w WV n n n W V which leads to the same condition as before. 41 In discussing orthogonality between classification effects and regression effects, it is convenient to define ~ 2 ,,./,_ = S· ' ~- ~. ' or ~l.WVU rwvu iwvu iwvu½Jwvu as required. Also, use the dot notation to denote summation , thus for example<\) = r rl, • ••. wvuTwvu Now the orthogonality requirements can be derived quite quickly from table 5, and summarized as: For orthog on a l i ty of regressi on effects with : w - effects: ~ <1?w. • - w effects: 1 V - n<\,.v.- V 14, = 0 n ••• 1cp 0 = n ••• w, v interaction: 1 A- _ 1<'\? _ 14> + let, = O n 't' wv . n w. • n • v. n ••• WV W V or, using the main effects conditions in the interaction condition, 1

::~2 u iwvu = r~. {. = o U l.WVU JWVU n = ..:!!:!. rr.r>2 n wvu'->iwvu 42 As an illustration, consider the case in whi c ~ the whole of a response surface design is repeated for each w1 v combination. In this case the first two condi tions above are automatically satisfied. Also I:~~ = K s a U ',1WVU t y is cons tant, and since n is constant (equal to WV the size of the re gressi on design) the last condi tion reduc es to n K. ::= WV (~ K) n n WV wh~ch is also sa t isfied. Thus the design satisfies the conditiocs, in agreement with the general r esult on the full replication model derived earlier. Re gre ss ion mod e l d ependent on cl assi fication A natural extens i o n of the class ification model is to allow the re gression coefficients to vary with the classification effect. Thus~ is r epl aced by a serie s A , w=1, ••• r. To achieve orthogonality with ~w this scheme, the full replication ty pe of desi gn is required. The simplest and most natural way to proceed, is to fit the regressions separately, and combine the results for an overall analysis of variance afterward. 5• Summary After a general de velopment of the theory behind response surface methodology, with particular reference to polynomial models and rotatable designs , section 1 of this thesi s gives a rigorous development of the justification of the standard F-tests used. In particular, the l ack of fit tes t, using an error estimate based on point replication, is justified. Section 2 surveys the literatu re relating to response surfaces, with the exception of recent bias-oriented work . The e ~phas is i s on theore tical developme nt, rather tha n on applications. In section 3 the analysis of second order designs i s considered in some detail, the aim being to provide a means of testing hypotheses about individua l coefficients. This separation is acheived for the slightly restricted c ase in which the d epe ndent variables have zero odd moments about their means . Conditions for orthogonality between different quadratic terms are developed. Methods are derived for testing subsets of the quadratic terms when orthogonality does not hold, and, in particular, the case in which the part of the sums of squares and cross-products matrix relating to t?e quadrat~? terms has a particular form is considered. Finally, the ideas developed are 44 applied to rotatable designs. Section 4 considers the combination of response surface designs with ordinary qu a litative experimental designs. The first design considered is a general one enabling the combination of any response surface design with any experimental design in which the mean is orthogonal to the tre a tment effects. Since the de sign described is like ly to be extravagant in experimental points, considera tion is given to orthogonality conditions for general one- and two-way classification designs . In particular, the two-way classification with interaction is studied in some detail. Finally, brief me ntion is ma de of the possibility of regression coefficients differing with treatments. 45 6. References ANDERSON, R.L. (1953) "Recent advances in finding best operating conditions." J.Am.Statist.Assoc 48 789-798 BOSE, R,C. & CARTER, R,L , (1 959) "Complex representation in the construction of rot atable designs•" Ann.Math.Statist. ~ 771-780 BOSE, R,C. & DRAPER, N,R. (1 959) "Second order rotatable designs in three dimensions," Ann.Math.Stati st. 30 1097-1112 BOX, G.E.P, (1952) " Multi factor designs of first order." Bio me trika 39 49-57 (1 954a) Discussion on the symposium on interval estimat ion. J. R. Statist.Soc. 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